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Electroplating Chemical Products Manufacturer- Batch Mixing Process Upgrade

 

TAI provided the complete Instrumentation and Electrical engineering services for the automation and upgrade of a batch mixing process at the client's facility. The services provided include the following:

  • Specified Instrument and field devices.
  • Developed electrical construction drawings, including PLC and RIO panel layout drawings for bid to local panel shops.
  • Specified PLC Hardware (Allen-Bradley SLC-5/04) and interfaced processor with remote rack and smart feeder unit.
  • Developed electrical and instrumentation specifications for contractor bid.
  • Engineered additional stand-alone system controls with SLC-5/04 and integrated into network for HMI monitoring and control.
  • Developed full functioning operator interface graphics utilizing RSView32 HMI software. Graphics included for monitoring and control, recipe management, alarming, trending, and regulatory reporting.
  • Configured and started up K-tron feeder units.
  • Performed HMI PC configuration and complete system I/O checkout, startup, and commissioning.

TAI continues to perform the engineering and control system maintenance support for the plant.


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